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authorFranklin Wei <franklin@rockbox.org>2020-01-05 14:39:04 -0500
committerFranklin Wei <franklin@rockbox.org>2020-01-05 14:39:04 -0500
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+% A C Programmer Learns Javascript: Making RasterCarve
+%
+% 4 Jan 2020
+
+![RasterCarve Live in action.](rastercarve-live.png){width=100%}
+
+**TL;DR** I kept building RasterCarve, culminating with a full-fledged
+ [web interface](https://rastercarve.live).
+
+My most recent side project,
+[RasterCarve](https://github.com/built1n/rastercarve), is a package to
+produce CNC toolpaths for engraving images. The title is perhaps a bit
+misleading -- the different parts of RasterCarve ended up being
+written in a whole array of languages: the core is in Python (the
+subject of my [previous post](opening-black-boxes.html)), an
+associated [preview
+utility](https://github.com/built1n/rastercarve-preview) is in C++,
+and the [web interface](https://rastercarve.live) -- the fanciest of
+the bunch -- is in the usual hodgepodge of Javascript/HTML/CSS (and of
+course some hacked-togther shell scripts to glue everything together).
+
+This post is in one sense a follow-on to my last one in that I'll
+detail the continued development of RasterCarve. But along the way, I
+also want to show how building software is a uniquely incremental
+process -- unique, perhaps, among the engineering disciplines. Keep
+this in mind as you read along.
+
+## Part 1: *argparse* is a Miracle
+
+I'll pick up where my [last post](opening-black-boxes.html) left
+off. RasterCarve existed as a hacky Python script, with all parameters
+configured by hand-editing the Python file (convenient, I know).
+
+It looked something like this:
+
+``` {.python}
+import cv2
+import math
+import numpy as np
+import sys
+
+#### Machine configuration
+FEED_RATE = 80 # in / min
+PLUNGE_RATE = 30 # in / min
+RAPID_RATE = 180 # in / min (used only for time estimation)
+SAFE_Z = .1 # tool will start/end this high from material
+TRAVERSE_Z = 2 # ending height (in)
+MAX_DEPTH = .080 # full black is this many inches deep
+TOOL_ANGLE = 30 # included angle of tool (we assume a V-bit). change if needed
+
+#### Image size
+DESIRED_WIDTH = 4 # desired width in inches (change this to scale image)
+
+#### Cutting Parameters
+LINE_SPACING_FACTOR = 1.0 # Vectric recommends 10-20% for wood
+LINE_ANGLE = 22.5 # angle of lines across image, [0-90) degrees
+LINEAR_RESOLUTION = .01 # spacing between image samples along a line (inches)
+```
+
+This system worked well enough for me (probably because I'm the one
+who wrote it), but for practical use it was untenable. So I
+investigated command-line parsing in Python and found
+[`argparse`](https://docs.python.org/3/howto/argparse.html#id1), which
+has since earned the spot of my favorite API of all time. Why? With
+just a couple lines of code, I went from no command-line interface at
+all to a fully customized one with built-in error handling and
+automatic help text generation.
+
+On that last point, just see for yourself:
+
+``` {.python}
+dim_group = parser.add_argument_group('output dimensions', 'Exactly one required.')
+mutex_group = dim_group.add_mutually_exclusive_group(required=True)
+mutex_group.add_argument('--width', help='output width (in)', action='store', dest='width', type=float, default=argparse.SUPPRESS)
+mutex_group.add_argument('--height', help='output height (in)', action='store', dest='height', type=float, default=argparse.SUPPRESS)
+
+mach_group = parser.add_argument_group('machine configuration')
+mach_group.add_argument('-f', help='engraving feed rate (in/min)', action='store', dest='feed_rate', default=DEF_FEED_RATE, type=float)
+mach_group.add_argument('-p', help='engraving plunge rate (in/min)', action='store', dest='plunge_rate', default=DEF_PLUNGE_RATE, type=float)
+mach_group.add_argument('--rapid', help='rapid traverse rate (for time estimation only)', action='store', dest='rapid_rate', default=DEF_RAPID_RATE, type=float)
+mach_group.add_argument('-z', help='rapid traverse height (in)', action='store', dest='safe_z', default=DEF_SAFE_Z, type=float)
+mach_group.add_argument('--end-z', help='Z height of final traverse (in)', action='store', dest='traverse_z', default=DEF_TRAVERSE_Z, type=float)
+mach_group.add_argument('-t', help='included angle of tool (deg)', action='store', dest='tool_angle', default=DEF_TOOL_ANGLE, type=float)
+
+cut_group = parser.add_argument_group('engraving parameters')
+cut_group.add_argument('-d', help='maximum engraving depth (in)', action='store', dest='max_depth', default=DEF_MAX_DEPTH, type=float)
+cut_group.add_argument('-a', help='angle of grooves from horizontal (deg)', action='store', dest='line_angle', default=DEF_LINE_ANGLE, type=float)
+cut_group.add_argument('-s', help='stepover percentage (affects spacing between lines)', action='store', dest='stepover', default=DEF_STEPOVER, type=float)
+cut_group.add_argument('-r', help='distance between successive G-code points (in)', action='store', dest='linear_resolution', default=DEF_LINEAR_RESOLUTION, type=float)
+cut_group.add_argument('--dots', help='engrave using dots instead of lines (experimental)', action='store_true', dest='pointmode', default=argparse.SUPPRESS)
+
+
+gcode_group = parser.add_argument_group('G-code parameters')
+gcode_group.add_argument('--no-line-numbers', help='suppress G-code line numbers (dangerous on ShopBot!)', action='store_true', dest='suppress_linenos', default=argparse.SUPPRESS)
+
+parser.add_argument('--debug', help='print debug messages', action='store_true', dest='debug', default=argparse.SUPPRESS)
+parser.add_argument('-q', help='disable progress and statistics', action='store_true', dest='quiet', default=argparse.SUPPRESS)
+parser.add_argument('--version', help="show program's version number and exit", action='version', version=__version__)
+```
+
+With these parameters, the library automatically produces a beautiful
+help screen, like so:
+
+```
+usage: rastercarve [-h] (--width WIDTH | --height HEIGHT) [-f FEED_RATE]
+ [-p PLUNGE_RATE] [--rapid RAPID_RATE] [-z SAFE_Z]
+ [--end-z TRAVERSE_Z] [-t TOOL_ANGLE] [-d MAX_DEPTH]
+ [-a LINE_ANGLE] [-s STEPOVER] [-r LINEAR_RESOLUTION]
+ [--dots] [--no-line-numbers] [--debug] [-q] [--version]
+ filename
+
+Generate G-code to engrave raster images.
+
+positional arguments:
+ filename input image (any OpenCV-supported format)
+
+optional arguments:
+ -h, --help show this help message and exit
+ --debug print debug messages
+ -q disable progress and statistics
+ --version show program's version number and exit
+
+output dimensions:
+ Exactly one required.
+
+ --width WIDTH output width (in)
+ --height HEIGHT output height (in)
+
+machine configuration:
+ -f FEED_RATE engraving feed rate (in/min) (default: 100)
+ -p PLUNGE_RATE engraving plunge rate (in/min) (default: 30)
+ --rapid RAPID_RATE rapid traverse rate (for time estimation only)
+ (default: 240)
+ -z SAFE_Z rapid traverse height (in) (default: 0.1)
+ --end-z TRAVERSE_Z Z height of final traverse (in) (default: 2)
+ -t TOOL_ANGLE included angle of tool (deg) (default: 30)
+
+engraving parameters:
+ -d MAX_DEPTH maximum engraving depth (in) (default: 0.08)
+ -a LINE_ANGLE angle of grooves from horizontal (deg) (default: 22.5)
+ -s STEPOVER stepover percentage (affects spacing between lines)
+ (default: 110)
+ -r LINEAR_RESOLUTION distance between successive G-code points (in)
+ (default: 0.01)
+ --dots engrave using dots instead of lines (experimental)
+
+G-code parameters:
+ --no-line-numbers suppress G-code line numbers (dangerous on ShopBot!)
+```
+
+Now, this might not seem so impressive if you're someone used to a
+high-level language, but keep in mind that in something like C, a full
+command line parser and help text generator like the one above
+would've taken several hours to build from scratch, or several times
+the amount of code as I used here, even with a library function like
+`getopt`.
+
+With the CLI built, I published RasterCarve as a [PyPI
+package](https://pypi.org/project/rastercarve). Again, for a C
+programmer, PyPI is at once a miracle and a security nightmare: with
+it, package management is an absolute breeze, but I was mildly shocked
+at the lack of curation, especially with a flat namespace. Oh, well.
+
+As an aside, I also added a nice progress bar -- this was also
+surprisingly easy with the [tqdm](https://tqdm.github.io/) library. It
+took, quite literally, two lines of code to get started with a simple
+progress bar:
+
+```
+from tqdm import tqdm
+for i in tqdm(range(10000)):
+ ...
+```
+
+## Part 2: *rastercarve-preview*
+
+![NC Viewer's output on "Migrant Mother".](ncviewer.png){width=100%}
+
+Until now, I'd been using the online [NC Viewer](https://ncviewer.com)
+as my previewing tool, and it served well enough. It did have one
+shortcoming, though -- it can't simulate the effect of a toolpath on a
+piece of material. I was able to work around this by panning the
+displayed toolpath at an angle to see some of the image's texture
+(above), but this was suboptimal.
+
+![The ShopBot previewer.](baby-yoda.png){width=100%}
+
+What I really wanted was a standalone utility that produced something
+like the ShopBot previewer shown above, but without all the bloat and
+dependence on Windows.
+
+I decided on SVG as the output format of the previewer, for a couple
+of reasons: first, it's a vector format, so zooming around the preview
+image would not compromise quality; and second, I knew that it was an
+XML-based format, so directly outputting to it would not require too
+much additional code.
+
+As for parsing the input G-code, I used Dillon Huff's delightful
+[`gpr`](https://github.com/dillonhuff/gpr) G-code parser. With it, I
+was able to extract from RasterCarve's G-code output a series of
+$\mathbf{v_1, \cdots, v_n} = (x, y, z) \in \mathbb{R}^3$ that
+represented the movement of the tool (assumed to be a V-bit) through
+space.
+
+By assuming the material is a flat sheet occupying all $z < 0$, the
+shapes carved onto the material at each $\mathbf{v_i}$ can be
+determined; for a V-bit, this engraved shape at each point is a circle
+of radius
+
+$$
+r = z \tan \theta,
+$$
+
+where $\theta$ is the included angle of the tool's cutting bit.
+
+G-code is linearly interpolated between each $\mathbf{v_i}$, so the
+final engraving result is the region swept out by the tool's cross
+section on the plane $z=0$.
+
+This raises an interesting question. Given a function $f: \mathbb{R}
+\rightarrow \mathbb{R}^3$ defined by $t \mapsto (x, y, r)$,
+interpreted as the time-varying location and radius of a circle in a
+plane, how do we render the region this circle sweeps out?
+
+We can of course use the usual mathematical trick of limits by
+sampling this function at many closely spaced $t$, and drawing the
+circle given by $f(t)$. And it works:
+
+<center>
+<figure>
+!["Migrant Mother", pointillistically.](preview-dots.svg){width=50% .center}
+<figcaption>"Migrant Mother", pointillistically.</figcaption>
+</figure>
+</center>
+
+But this method is impractical -- sure, it's possible to get a
+reasonable-looking image -- but only with an absurd amount of dots,
+leading to SVGs in the tens to even hundreds of megabytes. (The
+preview above, as sparse as the dots are, weighs close to a megabyte.)
+Clearly there's room for improvement.
+
+After this first attempt, I attempted to better describe underlying
+geometry of the problem. I assumed that the function was piecewise
+linear and continuous -- that it was composed of many connected line
+segments. This gives the insight that the engraved result of the
+function is the union of convex hulls of pairs of adjacent circles.
+That is, for every pair of points in the G-code, the corresponding
+result on a piece of material is a shape like this:
+
+<figure>
+![Convex hull](hull-circles.png){width=100%}
+<figcaption>The convex hull of two circles.[^1] ([Source](https://mathoverflow.net/questions/323357/peak-sets-and-choquet-boundary-of-a-function-algebra))</figcaption>
+</figure>
+
+The overall path, then, is the result of combining a sequence of these
+shapes with common endpoints. [^2]
+
+Though this formulation is fairly straightforward to describe
+mathematically, implementing it in code was more difficult than I'd
+imagined. So I set it aside in favor a simpler approximation.
+
+What my current implementation of `rastercarve-preview` does instead
+is an approximation of the path with a polygon. For each point
+$\mathbf{v_i}$ in the G-code, the program calculates a normal vector
+$\mathbf{\hat{n}}$ orthogonal to the toolpath at that point (by simply
+rotating the direction of movement by 90° in either direction).[^3]
+Then, $\mathbf{v_i} \pm r \mathbf{\hat{n}}$ are the vertices on the polygon
+contributed by the G-code point $\mathbf{v_i}$.
+
+<figure>
+![Toolpath preview.](g-code-path.svg){width=100%}
+<figcaption>A polygonal approximation (red) of the engraving result.</figcaption>
+</figure>
+
+This gives a surprisingly good approximation, as shown above. It only
+fails when the toolpath has rapid changes in Z, but as long as the
+overall engraving depth is small, the error is minimal.
+
+With this method, "Migrant Mother" becomes:
+
+<center>
+<figure>
+!["Migrant Mother", with lines.](migrant-mother.svg){width=50% .center}
+<figcaption>"Migrant Mother", with lines.</figcaption>
+</figure>
+</center>
+
+This result was good enough. Sure, the inner perfectionist in me is
+still dissatisfied, but in reality the previewer works well enough for
+practical purposes.
+
+## Part 3: RasterCarve Live
+
+Now that the core functionality of RasterCarve was built, it was time
+to put lipstick on a -- err, build a web interface for it. I chose to
+go the "hip" route with a Express/Node.js backend that wrapped
+RasterCarve and its previewer, behind a frontend built with
+Bootstrap. My working name for it was `rastercarve-web`, but I changed
+it to "RasterCarve Live" to go with its domain name,
+[rastercarve.live](https://rastercarve.live).
+
+I've probably written more C than English in my life, so it's shaped
+my preferences rather strongly. I like strong typing, for one -- or at
+the very least, having a good way of figuring out what a variable's
+type is, and finding documentation on it. I would find none that in
+Javascript.
+
+I'm also used to having to fully understand the code I put out, so it
+came as a shock how much I could get away with by blindly copy-pasting
+snippets off Stack Overflow. An entire GUI was built this way, along
+with all the frontend and backend JS that went with it (by which I
+mean the entirety of RasterCarve Live). Not that it's entirely a bad
+thing, though -- the lessened mental workload from not having to make
+trivial GUI components from scratch meant I could spend more time
+focusing on the functionality of the product.
+
+The most technically interesting piece of RasterCarve Live ended up
+being the aggressive caching system I built, largely by accident. The
+client-side code first computes a MD5 hash of the user's input image
+and sends that hash in a request, along with the engraving parameters,
+in place of the actual file data. [^4] It works as follows:
+
+1. If the server has served an earlier request (with the exact same
+parameters) on an image with the same hash, simply return the result
+of the earlier query.
+
+2. If the server has served an earlier request with *different
+parameters* on an image with the same hash, perform the new query on
+that previous image (which is stored in a short-term cache).
+
+3. If the image is not in cache, request that the client re-attempt the
+request with the actual image data.
+
+This multi-tiered caching approach avoids having to re-upload the same
+image multiple times -- the most time-consuming part of a request. It
+also allows the server to precache some [sample
+images](https://rastercarve.live/#samples), allowing file upload to be
+skipped entirely. For privacy reasons (and the practical reason of not
+eating up my EC2 disk space), files are purged from cache 15 minutes
+after upload.
+
+## Conclusion: "Just Shut up and Build the Damn Thing"
+
+When I'm thinking about taking on a side project, I often find myself
+trying to anticipate all the obstacles that might come up along --
+having next to no experience in the language I'm planning on writing
+it in, for example. Or how in the world I'm going to mathematically
+describe the region swept out by a circle of varying position and
+diameter in a plane. But I learned from this project that that's just
+not how software is built.
+
+I didn't set out on this project with a step-by-step plan for how I
+was going to build a CAM toolpather in Python, then a previewer in
+C++, and then a web interface in Node.js, JQuery, and Bootstrap -- I
+set out with an idea to build a hacky little Python script to [replace
+a $149 commerical program](opening-black-boxes.html) I didn't want to
+buy.
+
+But after each step, I kept adding more and more -- I built a
+previewer because I was tired of pasting my G-code into NC Viewer.[^5]
+I built a web interface because the previewer already outputted SVG,
+so it just seemed logical.
+
+The point here (and the less crudely worded version of this section's
+header) is that building software is an inherently incremental process
+-- one where it's difficult to see too far ahead. Sure, it helps to
+take a step back occasionally and plan out your next steps, but trying
+to look too far ahead can be counterproductive -- and in some cases,
+prevent you from taking on a project entirely, for fear of difficulty
+far down the road. But it's the difficult projects that are able to
+transform initially unfamiliar territory into well-trodden ground, and
+for that reason, I believe difficulty should be actively sought out --
+not avoided.
+
+[^1]: It is surprisingly hard to find a decent image of the convex
+hull of two circles -- you may notice that this image is in fact not a
+true convex hull (the points of tangency on the two circles are not
+exactly tangent). But you get the idea.
+
+[^2]: This is distinct from saying that the overall result is the
+convex hull of *all* the circles along the path -- that gives a very
+different result, since large circles can "shadow" smaller parts of
+the path.
+
+[^3]: The direction of movement was approximated by looking at either
+the next or previous engraving point. This was the source of many edge
+cases, but I eventually dealt with them all (I hope!).
+
+[^4]: Yes, MD5. It's fast, automatically computed by Express, and
+collision resistance is not critical in this application.
+
+[^5]: This is not to say that NC Viewer is a bad program, by any means
+-- but it just wasn't suited for my application.
diff --git a/posts/index.md b/posts/index.md
index 3a2a3e2..6549f1c 100644
--- a/posts/index.md
+++ b/posts/index.md
@@ -4,6 +4,7 @@
This is my humble blog. Welcome.
+- [A C Programmer Learns Javascript: Making RasterCarve](a-c-programmer-learns-javascript.html) (4 Jan 2020)
- [On Opening Black Boxes or: How I Learned to Stop Worrying and Love G-Code](opening-black-boxes.html) (28 Nov 2019)
- [Adieu, Quake!](adieu-quake.html) (27 Aug 2019)
- [Single-Use SSH Keys](single-use-ssh-keys.html) (23 Aug 2015)